【廣告】
冷軋輥在工作過(guò)程中要承受很大的軋制應(yīng)力,加上軋件的焊縫、夾雜、邊裂等問(wèn)題,容易導(dǎo)致瞬間高溫,使工作輥受到強(qiáng)烈熱沖擊,造成裂紋、粘輥、剝落甚至報(bào)廢。因此,冷軋輥要有抵抗因彎曲應(yīng)力、扭轉(zhuǎn)應(yīng)力、剪切應(yīng)力引起的開裂和剝落的能力,同時(shí)也要有高的耐磨性。軋輥的分類方法有多種,主要有:(1)按產(chǎn)品類型分有帶鋼軋輥、型鋼軋輥、線材軋輥等。
Cold roll must bear a lot of rolling stress in the working process, add the weld, inclusion and edge crack of the rolled piece, which can easily lead to instantaneous high temperature, so that the work roll is subjected to strong heat shock, which causes crack, roll, peeling and even scrap. Therefore, the cold roller must resist the ability of cracking and spalling caused by bending stress, torsional stress and shearing stress, and also has high wear resistance.
(1)堆焊前需先將軋輥輥身表面的疲勞層或缺陷,尤其是裂紋必須徹底清除;
(2)在堆焊時(shí),為了防止裂紋的產(chǎn)生,必須先加工軋輥輥身預(yù)熱,預(yù)熱溫度根據(jù)軋輥輥及堆焊材料而定。
(1) before welding, the fatigue layer or defect of the roller body surface must be first removed, especially the crack must be thoroughly removed.
(2) in the process of surfacing, in order to prevent cracks, the roller body must be pre heated, and the preheating temperature should be determined according to roll rolls and surfacing materials.
焊接時(shí)堆焊成敗的關(guān)鍵環(huán)節(jié),要獲得理想的堆焊層必須綜合考慮某些可變因素,如:焊接電壓、焊接速度、軋輥轉(zhuǎn)速、軋輥的保溫、焊接電流、焊接材料等,對(duì)一些含碳及合金元素高的輥芯,為防止脆性區(qū)的裂紋,除一定的預(yù)熱措施外,多采用低碳低合金過(guò)渡層進(jìn)行預(yù)先堆焊過(guò)渡層。冷軋輥在工作過(guò)程中要承受很大的軋制應(yīng)力,加上軋件的焊縫、夾雜、邊裂等問(wèn)題,容易導(dǎo)致瞬間高溫,使工作輥受到強(qiáng)烈熱沖擊,造成裂紋、粘輥、剝落甚至報(bào)廢。
In order to obtain an ideal surfacing layer, some variable factors must be cidered, such as welding voltage, welding speed, roll speed, roll insulation, welding current, welding material and so on. Some roll cores with high carbon and alloy elements, in order to prevent cracks in brittle zone, have to be cidered in order to obtain ideal surfacing layer. In addition, the low carbon low alloy transition layer is used to pre weld the transition layer.
軋輥按材質(zhì)主要分為哪幾種類別?
軋輥按制造材料主要?jiǎng)澐譃殍T鋼系列軋輥、鑄鐵系列軋輥和鍛造系列軋輥三大類別。
What are the main categories of the roll according to the material?
Rolls are mainly divided into three categories: cast steel series rolls, cast iron series rollers and forging series rolls.